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Railway rubber boots for Concrete Sleeper

Shore A Hardness: ≥65Shore A; Tensile Strength: ≥12.5MPa(Before aging),≥10MPa(After aging),Change rate:≤30%. Elongation at break:Before aging: ≥250%, After aging:≥180%,Change rate:≤40%. 200% modulus stress:≥7MPa; Permanent Deformation:Tensile Set:≤25%; Compression Set:≤30%; Oil resistance (46# engine oil, normal temperature, 24h, mass change rate): ≤20%; Working resistance: ≥1×108Ω; Static stiffness: 60kN/mm±10kN/mm; Dynamic and static stiffness ratio: ≤2.0; Fatigue performance: Should not be cracked; Permanent deformation≤10%; Static stiffness change rate ≤15%. Compression Cold Resistance Coefficient: ≥0.5
  • Commodity name: Railway rubber boots for Concrete Sleeper
  • Description
  • Railway Rubber Shoes, look like rubber boxes, also called rubber elastic boots, railway rubber boots, are set under the steel rails and concrete sleepers. The main function of the railway rubber shoes is to play an elastic buffering role, can reduce the stiffness of the contact surface between the rail sleepers and the ballast, and enhance the friction coefficient and elasticity. Therefore, the railway concrete sleeper rubber shoes can enhance the vertical and horizontal resistance of the sleeper and the ballast. Improve the bearing capacity and stability of the track, reduce the breakage and wear of the ballast particles under the sleeper, and at the same time enhance the elasticity of the ballast bed, and reduce the dynamic action and wear of the track and wheels. 

    Meanwhile, the railway rubber shoes are easily to disassemble, no need any tools or equipments, hance are beneficial to the efficiency of sleeper laying and maintenance.

    Kunshan Alex Railway Fastening Co.,Ltd are specialized in various types of railway elastic rubber products, such as rail pads and rail boots/shoes, as well as insulated plastic products(rail insulators, rail plastic dowel ). With our  rubber vulcanizers and  injection molding machines, as well as various advanced testing equipment, we have an annual production capacity of 8,000 tons. According to customer requirements, we can provide various rubber products as OEM or ODM.

    No. Test items Technical Indicators Inspection
    Standard requirements Detection method Instrumentation and equipment name
    1 Appearance No missing corners and burrs greater than 2mm on the surface; No single lack of glue with an area greater than 9mm2 or a depth greater than 1mm caused by impurities, air bubbles, water marks and stuffiness on the working surface; No sponge-like objects on the working surface. Visual , testing with general measuring tools Vernier calipers
    2 Marking There should be obvious permanent factory logo, product mark and manufacturing year mark Visual  
    3 Shore A Hardness ≥65Shore A   Shore A Hardness Tester
    4 Tensile Strength Before aging ≥12.5MPa   Electronic universal material testing machine
    After aging ≥10MPa   Electronic universal material testing machine ,Aging test box
    Change rate ≤30%    
    5 Elongation at break Before aging ≥250%   Electronic universal material testing machine
    After aging ≥180%   Electronic universal material testing machine ,Aging test box
    Change rate ≤40%    
    6 200% modulus stress ≥7MPa   Electronic universal material testing machine
    7 Permanent Deformation Tensile Set ≤25%   Aging test box
    Compression Set ≤30%  
    8 Oil resistance (46# engine oil, normal temperature, 24h, mass change rate) ≤20%   Analytical Balances
    9 Working resistance ≥1×108Ω   Insulation Resistance Tester
    10 Static stiffness 60kN/mm±10kN/mm   Fatigue testing machine
    /Universal material testing machine
    11 Dynamic and static stiffness ratio ≤2.0   Fatigue testing machine
    12 Fatigue performance Should not be cracked;
    Permanent deformation≤10%;
    Static stiffness change rate ≤15%.
      Fatigue testing machine
    13 Compression Cold Resistance Coefficient ≥0.5   Compression Cold Resistance Coefficient Machine(For cold-resistant pad only)

     

     

    Kunshan Alex can also produce undersleeper pads, ballast mats or structure protection mats for use on concrete and steel bridges. These tend to be cutomized purpose designed to take into account axle loads, track speeds and local environmental conditions.

    Our Services

    For most of standard railway parts, we have molds for producing and can manufacture and deliver fast.

    For customized railway fasteners or locomotive parts, we could take measurements on your samples and make drawings, manufacture all railway and some construction fasteners as below:

    Forged/rolled parts: Rail Crane Rail and Light Rail, Steel Sleeper, Rail Elastic Clip and Rail Clamp,  High Tensile Bolt with Nut and Washer, Rail Base Plate, Tie plate, Rail Chair, Rail Fish Plate, Rail Shoulder, Rail Sleeper Screws and Spikes; Fish Bolt with Nut and Washer, Auto Bolt, Fundation bolt/Segment Bolt, Huck Bolt , Aluminum Vortok Sprial, and Other spare parts.

    Plastic & Rubber parts: Rail insulated joint bar, Rail Insulator/Rail angle guide plate, Rail Plastic Dowel, Rubber and EVA Pad, EPDE rail pad. 

    Company Information

    Kunshan Alex Railway Fastening Co., Ltd manufactures nearly all kinds of railway fasteners and various standard rail car components. As one of the leading railway fasteners manufacturer in China, we are ISO 9001:2015 certificated, with our skilled workers, sufficient processing capacity and professional service, our products have been widely exported to North America, South America, Japan, Korea, Germany, Spain, Italy, Belgium, Poland, Kazakhstan, Pakistan, Australia, India, Indonesia, Srilanka, Mongunia and South Africa etc.

    Except some standard railway fasteners, which can be provided in very short time, all products can be customized according to customers' drawings and samples. Our main products are as follows:

    1. Screw spike/Coach screw/Drive screw/Sleeper Screw, Dog spike/Railroad spike/Lock spike/Cut spike,etc.

    2. Rail clip/ Tension clamp/ E clip/ PR clip/SKL clip/ DE clip/ RN Clip/ Nabla clip, etc

    3. Swivel Bolts/ Track Bolt/ Special bolts/ U bolts/ J bolts/ Anchor bolts/Hook bolts / Foundation bolts/ Stud bolts/ Rod bolts/ Curved bolts/ Tunnel bolts

    4. Tie plate/ Base plate / Rail plate/ Rail fixing base/ Rail Pads/ Sole plate/ Sole pad

    5. Fish plate / Joint bar / Rail joint/ Splice Bar

    6. Track bolt/ T bolt / Rail bolt/ Clamp bolt/ Inserted bolt/ Clip bolt/ Fish bolt/ Square bolt/ Rod bolt /Rail joint bolt

    7. Clamp plate/ Rail spring clamp/ Anchor plate/ Steel clip

    8. Rail Shoulder/ Rail sleeper Inserts/ Rail Anchors for rail sleepers

    9. Plastic dowel / Guide plate/ Nylon insert / Rail insulator

    10. Rail pad (Rubber, EVA, TPU, etc.)/ Rail sole plate / Rail adjustment pad

    11. Forged or casted rail car spare parts, such as: Pivot Pin, Brake Shoe Key, Brake shoe holder, Friction Wedge, Wearing Plate, Composite Brake Shoe, Disc brake pad, Brake Beam, Load springs, etc.

    We want to assist customers to maintain a competitive advantage in the construction and maintenance of railways, to improve customer service efficiency.

     

     

     

Key words:

Rail rubber Pad

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