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KB-65 rail fastening system for concrete sleeper

The KB-65 is the most common type of intermediate rail fastening for R65 and R50 rails on reinforced concrete sleepers. This fastening uses rigid clamps and is suitable for heavy-duty main lines as well as sidings in lightly loaded industrial enterprises.
  • Commodity name: KB-65 rail fastening system for concrete sleeper
  • Description
  • The KB-65 is the most common type of intermediate rail fastening for R65 and R50 rails on reinforced concrete sleepers. This fastening uses rigid clamps and is suitable for heavy-duty main lines as well as sidings in lightly loaded industrial enterprises.

    Design of the KB Fastening Kit

    The KB-65 Fastening set for one sleeper includes :

    Accessories of KB65 QTY for one sleeper (piece) Standard Unit Weight(kg)
    Terminal nut M22 8 GOST 16018-2014 0.123
    Double-turn washer 25 8
    GOST 21797-2014
    0.116
    Washer clamp CP-138 4 DSTU U 35.2-40928300-001:2017 0.078
    Insulating bushing 4 TU U 30.2-41550441-001:2017 0.04
    Free-standing anchor bolt M22x175 4 GOST 16017:2017  0.63
    Terminal bolt M22x75 4 GOST 16016-2014 0.345
    PC terminal 4 GOST 22343-2014 0.64
    Rail gasket OP-356 2 DSTU 2805-94 0.254
    Lining KB-65 2 GOST 16277-2016 6.85
    Sleeper pad CP-328 2 DSTU 2805-94(TU 2539-161-01124323-2003) 0.64

    The rail is pressed against the lining by rigid clamps placed on clamp bolts. The shaped heads of these bolts fit into grooves on the lining flanges. Elastic washers are installed under the nuts of the clamp bolts. A rubber pad is placed between the rail and the metal lining to improve the elastic properties of the fastening. The metal lining sits on an inclined subsurface recess (to ensure rail inclination) that is embedded 15–25 mm into the sleeper body. A rubber pad 6–8 mm thick is placed between the concrete and the lining for electrical and vibration insulation. This pad transfers transverse horizontal forces from the lining through the sleeper pad to the concrete, improving the operating conditions of the embedded bolts and increasing track gauge stability. The lining is secured to the sleeper using embedded bolts. The bolt heads rest on a metal washer embedded in the concrete, which evenly distributes the load when the mounting nuts are tightened. Electrical insulation between the fastening components and the sleepers is provided by a sleeper pad and a PCB sleeve that fits over the shank of the embedded bolt and is recessed into the hole in the metal lining.

     

    Company Information

    Kunshan Alex Railway Fastening Co.,Ltd offers the high-quality product customization services to the railroad and industrial communities. We operate with the philosophy of total quality commitment and outstanding customer service support. With our professional and highly motivated employees working as an extremely effective team, our industry strength lies within our focus on traditional products while seeking out niche opportunities and services to better meet each and every need of our customers.

    Except some standard railway fasteners, which can be provided in very short time, all products can be customized according to customers' drawings and samples. Our main products are as follows:

    1. Screw spike/Coach screw/Drive screw/Sleeper Screw, Dog spike/Railroad spike/Lock spike/Cut spike,etc.

    2. Rail clip/ Tension clamp/ E clip/ PR clip/SKL clip/ DE clip/ RN Clip/ Nabla clip, etc

    3. Swivel Bolts/ Track Bolt/ Special bolts/ U bolts/ J bolts/ Anchor bolts/Hook bolts / Foundation bolts/ Stud bolts/ Rod bolts/ Curved bolts/ Tunnel bolts

    4. Tie plate/ Base plate / Rail plate/ Rail fixing base/ Rail Pads/ Sole plate/ Sole pad

    5. Fish plate / Joint bar / Rail joint/ Splice Bar

    6. Track bolt/ T bolt / Rail bolt/ Clamp bolt/ Inserted bolt/ Clip bolt/ Fish bolt/ Square bolt/ Rod bolt /Rail joint bolt

    7. Clamp plate/ Rail spring clamp/ Anchor plate/ Steel clip

    8. Rail Shoulder/ Rail sleeper Inserts/ Rail Anchors for rail sleepers

    9. Plastic dowel / Guide plate/ Nylon insert / Rail insulator

    10. Rail pad (Rubber, EVA, TPU, etc.)/ Rail sole plate / Rail adjustment pad

    11. Forged or casted rail car spare parts, such as: Pivot Pin, Brake Shoe Key, Brake shoe holder, Friction Wedge, Wearing Plate, Composite Brake Shoe, Disc brake pad, Brake Beam, Load springs, etc.

    Our core competencies are aligned with the current and future needs of our customers.

Key words:

Railway fastening system

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